Remake Cost Calculator

See what remakes actually cost your lab per year — in materials, shipping, and technician time.

Your Lab's Numbers

%
$
%

Adjustable assumption: the percentage of your case price that materials and overhead account for on a remake. Change it to match your lab's real cost structure.

$
$

Estimated Annual Remake Cost

$12,000
Remakes per month8.0
Cost per remake$125
Monthly remake cost$1,000
Cut your remake rate by just 1 percentage point and you'd save $3,000

Why remake cost matters

Remakes rarely show up as a single line item — they hide inside materials spend, shipping, and technician hours that never get billed back. Tracking the real number is the first step to reducing it.

Start Your Free Trial

14-day free trial • No credit card charged during trial • Cancel anytime

How to Calculate What Remakes Cost Your Lab

A remake costs more than the material that gets reworked. It also consumes technician time that could have gone to a paying case, and often adds a second shipping leg. This calculator adds up all three so you can see the real number — not just the material cost. For tactics to bring the remake rate itself down, see our guide: How to Reduce Dental Lab Remakes.

Remake Cost FAQ

What counts as a remake cost?

This calculator counts three components: the materials and overhead consumed by the remade case, any extra shipping cost from sending it out again, and the technician labor hours spent redoing the work. It does not include soft costs like a doctor's lost trust or a rush fee you may have waived — those are real, but they're harder to put a consistent number on.

Why is the materials share adjustable instead of a fixed number?

Materials and overhead as a share of case price varies a lot by case type, lab, and region — a zirconia crown and a full denture don't have the same cost structure. Rather than assume one number for every lab, this calculator lets you set it to whatever fraction actually reflects your costs. The default of 40% is a starting point to adjust, not a benchmark.

How do I actually reduce my remake rate?

That's a separate question from what remakes cost, and the answer depends on where remakes are coming from in your workflow — intake, design, or fit. Our guide walks through common causes and fixes: see How to Reduce Dental Lab Remakes.